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泵體系列

泵體ZCN-02

文字:[大][中][小] 手機頁面二維碼 2018/5/14     瀏覽次數:    



注油器系列
概述
??箱體用不銹鋼制成,泵體采用仿美鋁制技術,油箱口部設計有回油和防塵機構,軸聯結部位采用獨特的防漏結構,減速箱采用鋰基潤滑脂潤滑,從而實現了工作過程中的零漏油,造型美觀,經久耐用。是提升潤滑技術水平的理想產品。
性能和技術參數
??正常工作壓力 ——40MPa(出口M10X1)
??最大注油量——0.37ml/r
??工作電壓 ——380V
??電機轉速 ——1400r/min
??防爆電機的防爆等級 ——ExdⅡBT4
安裝及外形尺寸
??將支架用螺絲鎖定或焊接在機床的某個部位即可?
??寬度 Width——230mm
??高度 Height——400mm
??長度根據泵體的頭數而變化
使用須知
注油器使用與保養
??1、注油器的工作介質采用運動粘度在50度時為17~4000cst的潤滑油,油液的過濾精度不低于0.025mm,或采用80目的鋼絲網過濾。
??2、注油量的大小可油注油泵上的調節螺套調節。16MPa、32MPa、48MPa注油泵順時針旋轉、注油量減少,反時針旋轉,注油量增大,調定后應將其鎖緊,以防調節螺套在工作時松動而使注油量發生變化。
??3、油箱內應注入經過過濾的潤滑油后,方可搖動手把,將泵體及管路中的空氣排除,即輸油管部有油滴出,方可接上主機注油點進行工作。當油箱內油面降低至最低油位時,應及時補充潤滑油。
??4、視油罩用于觀察滴油情況,使用中應保持清潔和防止破裂,不得隨意拆卸以免影響使用。注意視油罩不可用汽油清洗。
??5、注油器應定期用清潔煤油進行清洗,除去注油泵和油箱內部的雜質和污物。對于連續工作狀態下的注油器一般每隔一個月應清洗一次。

注油器常見故障及排除方法

故障

故障原因

排除方法

不吸油(不滴油)

吸油閥卡死,視油罩不密封

清洗注油泵中的閥,更換注油泵重新裝配,更換視油罩橡皮圈

不注油

注油閥不密封,注塞閥磨損,間隙增大

清洗修復注油閥,更換注油泵,更換柱塞

柱塞閥卡死

柱塞閥配合面拉毛,柱塞閥銹蝕,潤滑油不清潔

修理或更換柱塞閥,清洗并更換油箱內的潤滑油

凸輪軸不轉

超越離合器破損,減速器損壞

修理或更換零件,修理或更換減速箱

視油罩積油

吸油器積垢,不密封

清洗注油泵

外滲漏

油封損壞,紙泊墊圈損壞

更換

 

General

??Tank-body is made of stainless steel, Pump-body adopt technology of aluminum from America. Mouth of gasoline tank design the structure of oil return and dust-proof. Part of axis joint adopt particular structure of antileak. Reducing gear box adopt lithium grease to lubricate, so it is zero leak wear, which is ideal product for improving lubrication technology.

Performance and technical parameters

??Normal working pressure——40MPa(M10×1)
??Max oil supply flux——0.37ml/r
??Working voltage——380V
??Rotation speed of motor——1400r/min
??Classification of anti hazard motor——Exd II BT4

Installment dimension

??Lock with screw or weld bracket to machine part.
??Width——230mm
??Height——400mm
??Length is varied according to head quantity of pump

Working direction
??Use and maintain of oil ejector
??1、 Working medium of ejector adopt lubricant of 17~4000cst when kinematic viscosity at 50. Filter precision of oil no less than 0.025mm, or adopt steel net of 80 holes to filter.
??2、 Amount of oil ejecting may be adjusted through adjusting turn buckle of filling pump. Amount of filling reduce when filling pump of 16MPa, 32MPa, 40MPa rotate clockwise; Amount of filling increase when it rotate antilock wise , locking it after adjusting in order to avoid variety of amount of filling due to adjusting thumbtack loosening during working .
??3、 Handle can be shaken to exhaust air in the pump body and pipe after filling lube filtered, e.g. end of oil pipeline drip oil, then connect filling point of principal machine to work. It must complement to lube in time when oil level lower the least in the gas oiline box.
??4、 Watching oil cover which is used to observe circus of drip oil must be clean and no break during use. It can’t be dismantle at random because use could be affected.
Note: Watching oil cover can’t be washed with gas oline.
??5、 Oil ejector must be washed with clean kerosene to eliminate impurity and ordure of filling pump and inner of gas oline box regularly. Usually oil ejector which is continuously used should be once washed every two months.

??Ordinary fault and work out method for oil ejector. 

Fault

Reason of fault

Working out method

No suck oil(no drip oil)

Blocking of sucking valve

Blowby of watching oil cover

Washing valve of filling pump replace filling pump and assembly again, replace rubber band of watching oil covet

Pluger aid block

Blowby of filling valve plunger aid abrasion

Wash and repair filling valve

Plunger aid block

Fitting surface of plunger aid napping plunger aid rust uncleanness of lubricant

Repair or replace plunger aid, wash and replace of gasoline box inner lubricant

Camshaft can’t rotate

Free wheel device damaging reducer damaging

Repair of replace part, repair of replace reducer

Watch oil cover accumulated oil

Begriming and blowy of sucking valve

Filling pump clean out

Outer leakage

Oil seal damaging, fail paper washer damaging

Replace


聯系我們

  安徽力威精工機械有限公司成立于2010年8月,注冊資金550萬元整,公司地址位于安徽省蚌埠市淮上區工業園內,是一家專業從事潤滑系統研發與生產的民營企業,主要是生產壓縮機潤滑系統,配套廣泛,其中主要為化工、煤礦、天然氣、鋼廠、磨機及船用壓縮機較為廣泛


  安徽力威精工機械有限公司

  地 址:安徽省蚌埠市長征北路878號

  電 話:0552-3039348

  傳 真:0552-3039248

  Q Q:582234713
  手 機:18905529266(鄧經理)
  Email:ddzjx@126.com

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